Honeywell PD45 Industrial Label Printer
Specifications
Print Engine & Performance
- Print method: Direct Thermal & Thermal Transfer
- Resolutions: 203 dpi (8 dots/mm) or 300 dpi (11.8 dots/mm)
- Print speeds:
- 203 dpi: 50–250 mm/s (2–10 ips);
- 300 dpi: 50–200 mm/s (2–8 ips) for PD45S; slightly lower (up to 200 mm/s) for PD45
Processor & Memory
- CPU: ARM Cortex-A7 800 MHz
- Flash / RAM: 128 MB / 128 MB DDR3; plus USB-expandable storage (FAT16/32)
Media & Ribbon Capacity
- Max print width:
- 203 dpi: 108 mm (4.25 in);
- 300 dpi: 105.7 mm (4.16 in)
- Roll capability: Up to 203.2 mm (8 in) diameter; core IDs 25.4 – 76 mm depending on label type
- Ribbon: Supports 450 m max, wax/mixed/resin; core ID 25.4 mm (1 in)
- Label width: 20 – 114 mm; minimum length ≈ 5 mm (tear mode), 38 mm with cutter
- Media thickness: 0.076–0.255 mm (PD45S supports up to 0.255 mm)
Connectivity & Interfaces
- Standard:
- USB 2.0 device & host,
- RS‑232 serial (115.2 kbps),
- Ethernet 10/100 Mbps (PD4500C/PD45S)
- Optional/Upgradeable:
- Wi‑Fi (802.11a/b/g/n/ac), dual serial (RS‑232/422/485), GPIO, parallel port
Command Languages & Print Formats
- Languages: C#, DPL, Direct Protocol (DP), Fingerprint, IPL, ZSim2 (ZPL-II), XML-enabled (SAP/Oracle), PDF
- Supported Barcodes: All major 1D & 2D symbologies (QR, PDF417, Data Matrix, GS1-128, UPC/EAN, etc.)
- Fonts & Graphics: Monotype TrueType / OpenType, WTLE for global language support; graphics formats BMP, GIF, PNG, PCX
Build Quality & Usability
- Chassis: Rugged all‑metal frame, fast ribbon and label loading
- Sensors: Dual sensors, dual media guides, tear‑bar pressure tuning—maximum accuracy
- Display options:
- PD45S: 3.5″ touchscreen or 2.36″ keypad LCD;
- PD45: 2.36″ keypad + LED feed button
- Ease of maintenance: Front-accessible printhead and roller for quick cleaning/replacement
Physical & Environmental
- Dimensions: 438 × 270 × 249 mm (L×H×W = 17.24″×10.63″×9.80″)
- Weight: ~9.25 kg (20.4 lb); PD45S touchscreen version slightly heavier at ~9.34 kg
- Operating range: 5–40 °C; Storage: –20–70 °C; Humidity 20–85% non‑condensing
- Power: 100–240 V AC, 50/60 Hz
Why It’s Optimized for Industrial Use
- High throughput: Up to 250 mm/s ensures fast label output in busy environments
- Wide media/ribbon capacity: Long ribbons (450 m) and big rolls reduce downtime
- Flexible connectivity: Ethernet, serial, USB, Wi‑Fi, upgradeable for evolving network setups
- Robust build and easy maintenance: Metal housing and swappable parts minimize service disruptions
- Smart on‑device apps: C# support allows execution of workflows without a PC
- Compatibility: Wide command set and SAP/Oracle support ensure seamless integration
Summary Table
| Category | PD45 / PD45S |
| Resolutions | 203 / 300 dpi |
| Speed | 50–250 mm/s (2–10 ips) |
| Media width | 20–114 mm |
| Ribbon length | Up to 450 m |
| Memory | 128 MB Flash + 128 MB RAM + USB |
| Connectivity | USB, serial, Ethernet; Wi‑Fi optional |
| Languages | C#, DPL, DP, IPL, ZPL-II, FP, XML, PDF |
| Display | 2.36″ LCD keypad (PD45); 3.5″ touch (PD45S) |
| Dimensions / Weight | 438×270×249 mm / ~9.25 kg |
| Env. Specs | 5–40 °C, 20–85% RH non-condensing |
PD45/PD45S is a rugged, high-capacity industrial workhorse, excelling in environments that require fast, reliable label printing, long media/ribbon runs, flexible connectivity, and smart on-printer apps. Choose the touchscreen PD45S if you prefer intuitive local control and advanced accessories (cutter, peeler, rewinder). If you need a more basic rugged setup, the PD45 with keypad delivers robust performance without extras.
Application use cases
Manufacturing & Production
- Product identification, asset tracking, work-in-progress labeling on assembly lines—rugged metal frame resists dust/debris.
- Dual-sensor positioning ensures accurate label placement (as small as 5 mm) vital in manufacturing precision.
Transportation, Logistics & Warehousing
- Shipping, pallet, bin, and slot labeling for high-volume warehouse operations at speeds up to 10 ips (250 mm/s).
- Large glass media window and easy side-loading reduce downtime and improve throughput.
Healthcare & Pharmaceuticals
- Prints patient wristbands, specimen labels, drug barcodes, and compliance tags—dual thermal modes support diverse medical media.
Retail & Government
- Ideal for shelf tags, product labels, event badges, ID printing, and regulatory labelling across retail and public sector use.
Enterprise & IT Environments
- On-printer Smart Printing (via C# apps) allows edge workflows without tethering to a PC.
- Supports enterprise integrations (SAP, Oracle WMS), compatible with BarTender, NiceLabel, SOTI Connect, CUPS/Linux, InterDriver Windows.









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